Yes, Your Pet Food Factory Needs Hygienic Design, Too

EIN HD Rittal 125

HD Pet Rittal

December 15, 2021

To ease the emotional isolation due to the COVID-19 crisis, many have turned to pet adoption. Canadians spent more than $5.7 billion on their pets in 2020, an increase of about $300 million compared to 2019, according to German market data firm Statista. And that figure is projected to grow by more than $100 million in 2021. This surge in pet ownership has been coupled with a surge in the production of pet food to the tune of $96.9 million in 2020, and that number is projected to grow by at least 5% annually for the next few years. 

With an increased spotlight on the safety of pet food production, comes an in-depth conversation about the industrial enclosures, climate control systems, and IT infrastructure that pet food producers need to create a contaminant-free production environment. Let’s take a quick walk through where, how, and why your pet food factory needs hygienic design.

 Learn why it’s so important to use Hygienic Design enclosures and other solutions ideal for the pet food industry…. after all, your faithful pets deserve only the safest, cleanest, purest food this Holiday season and all year round

Combatting contaminants 

While wet, canned dog food might jump to mind when you visualize the pet food aisle at your local grocery store, dry dog food is much more prevalent in the pet food industry.

The trouble with dry dog food compared to its canned counterpart is its risk for creating microbiological contamination due to spore and mold formation.

Residual flour, dust, and other small particles from dry pet food production are breeding grounds for bacterial reproduction, not to mention the danger of dust and other airborne substances penetrating and damaging the sensitive electronics that help power production processes.

This is where industrial automation equipment that is designed specifically for food and beverage production can not only prevent the ingress of harmful agents but also aid in strenuous cleaning procedures to prevent the buildup of residual ingredients that cause microbiological growth. Rittal’s line of Hygienic Design (HD) enclosures is designed to work in lockstep with high hygienic standards without the risk of damage or corrosion to the enclosure. 

View our Hygienic Design YouTube Playlist here: Hygienic Design – YouTube

Rittal’s HD wallmount enclosures are available in stainless or carbon steel construction and are engineered with a 30° forward slope-top design for easy cleaning and run-off of excess liquids. IP69K rating provides maximum durability and protection for electrical components. Hygienic design terminal boxes and junction boxes have easy-to-clean lock systems and replaceable silicone gaskets designed to withstand aggressive detergents, hot water, and high degrees of water pressure during repeated washdowns. 

With larger enclosure applications, the TS 8 freestanding enclosure system, combines the strength of unibody floormount enclosures with the flexibility of modular design. Stainless steel construction provides NEMA 4X and IP66 durability and protection, while zinc-plated mounting plates and detachable rear panels allow for application flexibility. 

In addition, the new VX SE Free-standing Enclosure System provides the same high degree of protection, durability, and long service life with an innovative, space-saving design to conserve the square footage of your production room floor.

Keep cool and carry on

In any food production facility, there are several steps in production to help eliminate the potential for microbiological contamination. Extruders, thermal equipment, and even UV light machinery can be deployed to sterilize products, and metal removal systems such as magnetic separators and metal detectors are in place to remove instances of metal or magnetic contamination from contact with production equipment. 

This equipment runs constantly and as such requires HD climate control systems to maintain optimal operating temperatures of the electronics that drive these mission-critical processes. At the same time, energy consumption and costs are another important pain point that pet food producers must overcome in achieving peak production.

Rittal’s climate control solutions are engineered on an innovative hybrid cooling process. Our Blue e+ line of cooling units can reduce energy costs by up to 75% thanks to a hybrid cooling technology that provides targeted cooling where it’s needed most. Compatible with hygienic design hose-proof hoods for increased protection, the Blue e+ line provides easy integration into existing systems to reduce downtime. Network alerts, remote monitoring, a touchscreen interface, and mobile connectivity make Blue e+ the most dynamic climate control system on the market today. 

When it comes to heat exchangers, Rittal’s HD line of air-to-water heat exchangers changes the game in terms of efficiency and cleanability through a 30° angled roof design, water-resistant and joint-free seals, water connection flexibility, and smooth external surfaces to reduce dirt and foreign contaminant buildup.

Automation at work

While much has been made about the manufacturing industry’s labor shortage or lack of skilled workers to facilitate production sequences, the same story is true in the food and beverage space. In the last five years or so, food and beverage producers have placed great emphasis on process automation, Industry 4.0, and IIoT for both their industrial panel and enclosure construction and processes on the production floor.

This is particularly pertinent to the pet food industry in terms of scalability and customization as many pet food producers are struggling to keep up with demand, as well as for several large food and beverage producers who are acquiring pet food companies to seize on opportunity in this growing market. Both sectors of the pet food market need the ability to quickly install automation frameworks that enable growth, customization, and integration. 

Together with EPLAN, Rittal is revolutionizing the panel design and enclosure construction and modification process to create a holistic industrial network where each step in the manufacturing process works in sync and in communication with the next. The EPLAN Platform with its powerful software solutions makes it easier than ever before to create, store, share, and modify electrical and pneumatic control data for the automation system. This software leverages a component part database and digital twin of the control system to ensure that designs exist in a single place. 

Rittal’s network of modification and distribution centers provides customized HD solutions for customers across Canada while reducing lead times, eliminating manual or error-prone processes in modification, and providing expansive warehouses of component parts for rapid delivery at a reduced cost. 

The result is a unified industrial automation network that connects design, panel building, manufacturing, and system integration to build a framework where pet food producers can create end-to-end visibility and efficiency.

Download our new Food and Beverage Solution Suite to learn more about our enclosure, climate control, and IT infrastructure solutions for hygienic environments.

To learn more, visit www.rittal.ca/hd, contact marketing@rittal.ca or call 1-800-399-0748.

Related Articles


Changing Scene

  • Tri-Mach Announces the Purchase of an Additional 45,000 sq ft. Facility

    Tri-Mach Announces the Purchase of an Additional 45,000 sq ft. Facility

    Recently, Tri-Mach Inc. was thrilled to announce the addition of a new 45,000 sq ft. facility. Located at 285 Union St., Elmira, ON, this facility expands Tri-Mach’s capabilities, allowing them to better serve the growing needs of their customers. Positioning for growth, this additional facility will allow Tri-Mach to continue taking on large-scale projects, enhance product performance testing, and provide equipment storage for their customers. Read More…

  • HELUKABEL Group Builds New Facility for Automation Cable Solutions

    HELUKABEL Group Builds New Facility for Automation Cable Solutions

    The HELUKABEL Group recently announced it is going to build a new facility in Haan, Germany that will house its robotic dress pack and drag chain system subsidiaries under one roof. The new building will also serve as the headquarters of HELUKABEL’s Rhine-Ruhr sales branch, and is planned to be completed by 2025. Robotec Systems’ core business is robotic dress pack solutions and has been a HELUKABEL subsidiary since 2012 operating out of Duisburg, a suburb of Duesseldorf in northwest Germany. Read More…


Sponsored Content
Fire Protection for Lithium-ion Battery Energy Storage Systems

Lithium-ion storage facilities contain high-energy batteries combined with highly flammable electrolytes. In addition, they are prone to quick ignition and explosion in a worst-case scenario. Such fires can have a significant financial impact on organizations. Rapid detection of electrolyte gas particles and extinguishing are the key to a successful fire protection concept. Since December 2019, Siemens has been offering a VdS-certified fire protection concept for stationary Li-ion battery storage systems.

Click HERE to learn more.


For a Multiplied Value Unified

PB-62-Excelpro-MultipliedValue-400.jpg

During the last few years, the Excelpro Group has welcomed AIA Automation, Envitech Automation and Conrad Lavoie Electrical, all of which have become ‘Member of the Excelpro Group’.

It was with great excitement that in November of 2022, Excelpro announced that these three companies officially became Excelpro. This decision is part of a strategy to enhance the Excelpro Group’s brand in its market.

These companies already collaborate on various client projects. This merger brings together the complementary strengths of the employees and ensures a global synergy of the activities throughout the Group.

Read More


Service Wire Co. Announces New Titles for Key Executives

Bruce Kesler and Mark Gatewood have been given new titles and responsibilities for Service Wire Co.

Bruce Kesler has assumed the role of Senior Director – Business Development. Bruce will be responsible for Service Wire’s largest strategic accounts and our growing Strategic Accounts Team.

Mark Gatewood has been promoted to the role of Vice President – Sales & Marketing. In this role, Gatewood will lead the efforts of Service Wire Company’s entire sales and marketing organization in all market verticals.

Read More


Modern Niagara Partners with Global Sustainability Platform Worldfavor

Worldfavor is a global sustainability platform, digitizing and automating the collection, calculation, aggregation and visualization for analysis and reporting of ESG data. Now, Worldfavor is proud to welcome Modern Niagara as a new customer. Modern Niagara is the first Canadian construction company to partner with Worldfavor.

“Worldfavor was founded to be the best platform for sharing, accessing and gaining insights from corporate ESG information. Worldfavor’s mission is to make sustainability mainstream and with that we offer solutions to accelerate sustainability through the value chain. Modern Niagara is the first Canadian construction company to partner with Worldfavor. 

Read More


JMP Parent Company, CONVERGIX Acquires AGR Automation, Expanding Global Reach

Convergix Automation Solutions has completed the acquisition of AGR Automation (“AGR”), a UK-based provider of custom, high-performance automation design and systems integration primarily to the life sciences industry.

Following Convergix’s acquisitions of JMP Solutions in August 2021 and Classic Design in February 2022, AGR marks the third investment in Crestview’s strategy to build Convergix into a diversified automation solutions provider targeting the global $500+ billion market, with a particular focus on the $70 billion global systems integration and connectivity segments. Financial terms of the transaction were not disclosed.

Read More


Latest Articles