New Honeywell Cybersecurity Research Reveals that USB Devices Pose a Significant Threat to Industrial Facilities

November 6, 2018

New, first-of-its-kind research released last week by Honeywell (NYSE: HON) shows that removable USB media devices such as flash drives pose a significant – and intentional – cybersecurity threat to a wide array of industrial process control networks.

Data derived from Honeywell technology used to scan and control USB devices at 50 customer locations showed that nearly half (44 percent) detected and blocked at least one file with a security issue. It also revealed that 26 percent of the detected threats were capable of significant disruption by causing operators to lose visibility or control of their operations.

The threats targeted a wide variety of industrial sites, including refineries, chemical plants and pulp-and-paper manufacturers around the world, and the threats themselves ranged in severity. About 1 in 6 targeted industrial control systems or Internet of Things (IoT) devices.

“The data showed much more serious threats than we expected, and taken together, the results indicate that a number of these threats were targeted and intentional,” said Eric Knapp, director of strategic innovation, Honeywell Industrial Cyber Security. “This research confirms what we have suspected for years – USB threats are real for industrial operators. What is surprising is the scope and severity of the threats, many of which can lead to serious and dangerous situations at sites that handle industrial processes.”

The research marks the first commercial report to focus exclusively on USB security in industrial control environments. It examined data collected from Honeywell’s Secure Media Exchange (SMX) technology, which is specifically designed to scan and control removable media, including USB drives. Among the threats detected were high-profile, well-known issues such as TRITON and Mirai, as well as variants of Stuxnet, an attack type previously leveraged by nation-states to disrupt industrial operations. In comparative tests, up to 11 percent of the threats discovered were not reliably detected by more traditional anti-malware technology.

“Customers already know these threats exist, but many believe they aren’t the targets of these high-profile attacks,” Knapp said. “This data shows otherwise, and underscores the need for advanced systems to detect these threats.”

The research, which is presented in the Honeywell Industrial USB Threat Report, recommends that operators combine people training, process changes, and technical solutions to reduce the risk of USB threats across industrial facilities. 

For more information visit Honeywell Industrial Cyber Security Solutions and Services.

Related Articles


Changing Scene

  • SmartD Innovation Goes Public! Test Their Game-Changing VFD Technology for Free

    SmartD Innovation Goes Public! Test Their Game-Changing VFD Technology for Free

    SmartD Technologies is thrilled to announce that Innovation Solution Canada has selected SmartD to have their revolutionary variable frequency drive (VFD) technology tested by public and governmental institutions across Canada! This is your chance to deploy and experience the future of motor control, test their Game-Changing VFD Technology for Free! What is SmartD’s Innovation? They have… Read More…

  • New E.B. Horsman & Son Northwest Edmonton Distribution Centre Opening Soon

    New E.B. Horsman & Son Northwest Edmonton Distribution Centre Opening Soon

    The countdown begins for E.B. Horsman & Sons’ New Northwest Edmonton Distribution Centre opening date on May 6th. This expansion marks an exciting chapter in EB Horsman’s journey across Western Canada. As the company continues to scale it’s operations, the opening of the New Distribution Centre in Northwest Edmonton will enhance the company’s efficiency, improve service delivery, and… Read More…


Sponsored Content
The Easy Way to the Industrial IoT

The way to the Industrial IoT does not have to be complicated. Whether access to valuable data is required or new, data-driven services are to be generated, Weidmuller enables its customers to go from data to value the easy way. Weidmuller’s comprehensive and cutting-edge IIoT portfolio applies to greenfield and brownfield applications. Weidmuller offers components and solutions from data acquisition, data pre-processing, data communication and data analysis.

Visit Weidmuller’s Industrial IoT Portfolio.


ADVANCED Motion Controls Takes Servo Drives to New Heights (and Depths) with FlexPro Extended Environment Product Line

Advanced Motion Controls is proud to announce the addition of six new CANopen servo drives with Extended Environment capabilities to their FlexPro line. These new drives join AMC’s existing EtherCAT Extended Environment FlexPro drives, making the FlexPro line the go-to solution for motion control applications in harsh environments.

Many motion control applications take place in conditions that are less than ideal, such as extreme temperatures, high and low pressures, shocks and vibrations, and contamination. Electronics, including servo drives, can malfunction or sustain permanent damage in these conditions.

Read More


Service Wire Co. Announces New Titles for Key Executives

Bruce Kesler and Mark Gatewood have been given new titles and responsibilities for Service Wire Co.

Bruce Kesler has assumed the role of Senior Director – Business Development. Bruce will be responsible for Service Wire’s largest strategic accounts and our growing Strategic Accounts Team.

Mark Gatewood has been promoted to the role of Vice President – Sales & Marketing. In this role, Gatewood will lead the efforts of Service Wire Company’s entire sales and marketing organization in all market verticals.

Read More


Tri-Mach Announces the Purchase of an Additional 45,000 sq ft. Facility

Tri-Mach Elmira Facility

Recently, Tri-Mach Inc. was thrilled to announce the addition of a new 45,000 sq ft. facility. Located at 285 Union St., Elmira, ON, this facility expands Tri-Mach’s capabilities, allowing them to better serve the growing needs of their customers.

Positioning for growth, this additional facility will allow Tri-Mach to continue taking on large-scale projects, enhance product performance testing, and provide equipment storage for their customers. The building will also be the new home to their Skilled Trades Centre of Excellence.

Read More


JMP Parent Company, CONVERGIX Acquires AGR Automation, Expanding Global Reach

Convergix Automation Solutions has completed the acquisition of AGR Automation (“AGR”), a UK-based provider of custom, high-performance automation design and systems integration primarily to the life sciences industry.

Following Convergix’s acquisitions of JMP Solutions in August 2021 and Classic Design in February 2022, AGR marks the third investment in Crestview’s strategy to build Convergix into a diversified automation solutions provider targeting the global $500+ billion market, with a particular focus on the $70 billion global systems integration and connectivity segments. Financial terms of the transaction were not disclosed.

Read More


Latest Articles

  • ABB’s Expansion Joint System Helps Expand Sustainable Transportation Possibilities

    ABB’s Expansion Joint System Helps Expand Sustainable Transportation Possibilities

    ABB is proud to have designed and produced the expansion joint system used on the Champlain Bridge section of the REM, Montreal. Canada is considered to have one of the best developed infrastructures in the world, making it attractive for businesses, technology and international trade. Investments in infrastructure projects and community improvements are helping ensure… Read More…

  • Lubricants: Unlocking Peak Performance in Your Gearmotor

    Lubricants: Unlocking Peak Performance in Your Gearmotor

    In the world of mechanical systems, gearmotors are the workhorses, driving operations across various industries. Yet, their efficiency and longevity hinge on a crucial component often overlooked: lubricants. Understanding the role of lubricants, how to select them, and the importance of maintenance can significantly impact your gearmotor’s performance and lifespan. Lubricants in gearmotors serve several… Read More…